Cnc Router With Rotary Machine

Overview:

• Type: CNC Router with Rotary Axis
• Primary Use: Cutting, carving, and milling on both flat and cylindrical surfaces, as well as producing complex 3D shapes.

Key Features:

1. Cutting Area:
   • The cutting area is similar to standard CNC routers and varies by model, typically ranging from small sizes (e.g., 600 x 600 mm) to larger sizes (e.g., 1500 x 3000 mm or more). The addition of a rotary axis does not typically alter the flat working area but expands the machine’s capabilities to include cylindrical work.
2. Rotary Axis (Fourth Axis):
   • Function: The rotary axis allows the machine to rotate the workpiece along a cylindrical axis, enabling the engraving and machining of round or curved surfaces. This axis adds a new dimension to the router’s capabilities, making it possible to perform 360-degree cutting and carving.
   • Types: The rotary axis can be either a built-in feature or an optional add-on, and it usually includes a rotating table or spindle to hold and rotate the workpiece.
3. Spindle Power:
   • Spindle power generally ranges from 3 kW to 7.5 kW or more, depending on the material and application. The spindle power provides the necessary force for cutting and carving both flat and cylindrical surfaces.
4. Precision and Accuracy:
   • Equipped with high-precision components such as linear guides, ball screws, and stepper or servo motors. The rotary axis also includes precision bearings and encoders to ensure accurate rotation and positioning.
5. Controller:
   • Operated via a CNC system that controls both the traditional X, Y, and Z axes as well as the rotary axis. The controller usually includes a user-friendly interface, often a touchscreen, which facilitates programming and operation of the rotary functions.
6. Software Compatibility:
   • Compatible with various CAD/CAM software programs that support 3D modeling and rotary axis operations. This allows for the creation of complex designs and tool paths for both flat and cylindrical machining.
7. Frame and Build:
   • Constructed with a robust and stable frame, typically made from steel or aluminum, to ensure vibration-free operation and precision. The rotary axis setup is integrated into the machine’s frame to maintain stability and accuracy.
8. Tooling Options:
   • Can be equipped with a range of tools and bits, including those suitable for cylindrical machining. The tool selection depends on the specific materials and types of operations being performed.
9. Material Handling:
   • Features like clamping systems or vacuum tables are used to secure the workpiece during both flat and rotary machining. Proper material handling is essential for maintaining accuracy and preventing movement during operation.
10. Dust Collection:
    • Often includes integrated dust collection systems to manage debris from cutting and carving. This keeps the work area clean and protects machine components.
11. Safety Features:
    • Includes safety mechanisms such as emergency stop buttons, safety enclosures, and interlock systems to ensure safe operation.

Applications:

• Woodworking: Ideal for creating detailed carvings on both flat panels and cylindrical wooden objects like columns and spindles.
• Sign Making: Allows for the creation of both flat and 3D signs, including cylindrical signage.
• Jewelry Making: Useful for engraving intricate designs on round jewelry pieces or components.
• Prototyping: Suitable for creating complex prototypes with cylindrical features or detailed 3D shapes.
• Architectural Details: Perfect for producing detailed architectural elements, including round moldings and decorative columns.

Benefits:

• Enhanced Versatility: Combines traditional flat machining with the ability to process cylindrical and 3D shapes, increasing the range of possible projects.
• High Precision: Delivers accurate and detailed work on both flat and curved surfaces.
• Efficiency: Automates complex machining tasks, reducing manual effort and improving production speed.